Problem : smoking ride. At first I thought the massive oil consumption was also related to the worn valve stem seals, but later (after replacement of the seals) it proved I was wrong, at least in this case. Mine burned 1 liter of oil every 800 km, and it swallowed already about three 60L barrels of 10w-40 oil since I got it. An expensive problem, so it was worth the shot. But I wanted to decrease the blue smoke anyway. Some other people reported the replacement of the valve stem seals did affect oil consumption, so there are different experiences.
You can recognize worn valve stem seals by the following: let it idle for a couple of minutes with a warmed up engine. When pulling fast away, you'll see embarassing blue clouds behind you. I also noticed on mine that after a period of harsh deacclerating (no smoke), putting your foot on the pedal made smoke.
Another lead is to pull one intake manifold after 10 minutes of idling. At that point you'll see the intake valves covered in oil.
Background: the valve stem seals prevents engine oil sucked past the valve guides. When the seals are worn, the high intake vacuum sucks the oil in. At that moment the oil 'builds up' on top of the valve. When you floor the pedal, the oil is sucked into the combustion chambers, causing the blue smoke.
My experience with other engines is that usually the spark plugs develop a high carbon buildup when the seals are worn. Not the v12, probably because the combustion process on these engines is just very, very efficient. The oil completely burns.
The nice thing about the v12 valve stem replacement is that you don't have to pull the heads, even the camshafts doesn't have to be removed. The downside is that you need special tools. You need a special tool to depress the valve springs (and no ordinary valve depress tool because you remove them with heads installed) and a special tool to pull the seals. I've used tool 13168 from Midlock (no aff.) to depress the valve springs and I made a special tool by myself (from old pliers) to pull the seals.
Now I thought Midlock tools where commonly available throughout the world, but that doesn't seem the case. Perhaps in your country is some similar tool available or else, if enough interested people email me, I can contact the factory (it's located in my country) so I can locally buy a couple of these tools and sell them (non-profit) to anyone who is interested.
However, there was a visitor of
our site who created an ingenious valve depress tool by himself.
Jaan about this:
'Yes, we made the tool. We used J shaped pipe, 2 holes drilled into, as lever. One hole holds J shaped wire/rod (don't know exact word, ~5 mm steel) that hooks to camshaft from below and another holds wire/rod (same 5mm) that pushes valve top. Rocker can be removed when you push valve down enough (as I said before, you have to push on little round object between valve platter and rocker). Seals were removed with pliers, you just have to wiggle, turn and pull, until it comes off.'
Keeping the valves up by compressed air is a possibility. Another way is to remove the spark plug, put a couple of inches of some flexible rope into the cylinder (keep a loose end out of the spark plug gap) and slowly turn the engine so that the piston is pressing the rope together and keeping the valves up.
start unbolting and removing parts:
In the section 'intake manifold' I wrote an comprehensive article about R&R the intake manifolds, so I won't get deep into this. Removed the engine cover, upper air filter housing, MAF's, visco fan (for easily turning the crankshaft) and intake boots:
Remove engine harness, use a
wire to keep it away (I put it underneath the windscreen wiper),
remove vacuum hoses to fuel regulators:
Unscrew clamp hoses of fuel feed
Unbolt fuel rails:
Pull rails up and remove them:
The difference with the story I
wrote in 'intake manifold' is that this time I decided to remove
the noise surpressors (located underneath the intake manifolds)
for easier access of the manifold bolts. This because Frank
Hoernlein reported to me:
'Unfortunately you didn't remove the noise supressor when you wrote the intake manifold removal procedure. This because those BMW engineers designed something awesome to make this easier. When you do remove the noise supressor first, you can easily reach those 10mm nuts with a socket and 1/4 extensions WITHOUT swivels. You can't make a mistake, there is just one possibility to put the extensions through the gap between manifolds. When you pull the manifolds next time, try it. Simply brilliant.'
Always willing to learn
something new so I tried this procedure. The noise supressors are
mounted with 3 tiny 7mm nuts:
It is virtually impossible to
entirely remove the noise supressor while the manifold is
installed, so I moved it as far away as I possibly could:
Ok, this was difficult to take. I tried to photograph a nut that is visible now:
Frank was right at it. No
swivels, just a 10mm socket and some 1/4" extensions did the
job. One remark: this nice little trick only works if you remove
the driverside manifold first:
Some grease onto the 10mm socket
helps preventing the nut falling into the gallery:
Left (driver side) manifold
removed. Don't forget to disconnect the vacuum hose underneath
the throttle body. Notice the sealant used on the previous
repair. The noise supressor is still laying on top of the valve
The downside of using sealant is
that you have to clean the surfaces before you apply new sealant.
Be careful not to scratch the soft alloy when removing the
remains of the old sealant. Tip: a creditcard proves very useful
doing this (my flexible friend):
Unbolting the other manifold. You have very easy access to these bolts now. Notice I used a 1/4"-3/8" adapter to apply more force:
So much for the right manifold.
Check the vacuum hose underneath the throttle body while your at
it. Mine broke instantly into several pieces, completely brittle
caused by expose of heat of many, many years:
Notice the amount of debris
after years and years of driving. The fuel return lines are still
installed but have to be removed:
Removing the manifold support
brackets and rubber mounts:
Unbolting the valve covers:
The valve covers can be a bit
stubborn to remove, tapping with a soft hammer will help:
The valve train exposed. An
experienced DIY'er or mechanic will see that this is a well
maintained engine. Use a synthetic or semi-synthetic oil from
known manufacturers, change frequently and use good brand of
filters and it will look like this (had to throw this in):
Before you proceed: there are 3 main things you have to check before you continue.
Could you please reread the 3 items above? I cannot, repeat cannot emphasize how important this is. The loose banjo bolts are a notorious problem, eventually causing insufficient oil supply to the camshaft(s). Horror of all horrors.
I suspected loose banjo bolts
because when I looked at the oil supply of my camshaft with a
removed filler cap and a running engine I didn't see a nice
stream of oil squirting onto the camshaft. And I was right, 3
bolts where just fingertight:
I removed the oil spraying bar
and carefully checked every lobe of the camshaft (rocker arms
removed for better understanding):
A nice looking camshaft after 440dkm/275Kmiles isn't it? Most of the lobes where in pristine condition, some had a slight wear pattern. How to check? Slide a finger nail across the highest lobe surface from one end to the other. Do this in both directions. A size difference will show up when the fingernail catches an edge. If it doesn't, then you're probably good to go. If it does, your cams are worn.
Also, it's a good idea to cover
the oil return bores at the bottom of the head to prevent parts
falling into the crankcase. Because they will:
Time to remove the sparkplugs,
if you haven't done this already. I found it easier to remove
also the spark plug wires along with the distributor cap, making
less messy. At this picture I used the original BMW spark plug
removal tool. I had a hard time removing the spark plugs (hadn't
replaced them the last 100dkm/60Kmiles...so much for the 'well
maintained' story...) so I wrecked the tool. El cheapo steel if
you ask me:
I won't show you my worn spark plugs because I am to embarassed to show them. A true miracle the engine did run on them.
To give better understanding how
the valve train is assembled, a picture:
Now we can actually start with the replacement of the valve stem seals. I did one cylinder at a time, because I don't want to mix up parts (especially rockers arms needs to be installed at the same cam lobe position).
So I used the following procedure:
The following picture shows how
I used the Midlock tool. Pay attention which setting I used so
you won't have to experiment which setting works the best:
Sometimes you need to swap the hook and the 'press bracket'. Notice that the hook is around the camshaft, notice the fact that is isn't touching the surface of the lobe.
As said before, the first thing you have to do is remove the rocker arm. Turn engine by hand clockwise until the piston reaches BTC. How do you know? Well, if both lobes are facing upwards or downwards the piston has reached TDC. After that, turn the crankshaft 180 degrees. It should be in BDC now. Keep in mind that the lobe mustn't depress the rocker arm or else you will have a hard time removing it. It takes some experience to do this but by the time you reached the 12th cylinder, you are a pro. Believe me.
Depress valve. If you can't
depress it al the way down, try to turn the crankshaft a bit to
see if it improves:
Slide rocker arm out between the
lobes (there is no other way to do this so do this exactly like I
show you, also the tool position):
Don't forget to remove the valve guide on top of the upper spring retainer and think about a remark I made about covering the oil return bores. *Please* do not forget to reinstall everything in their original position. Don't mix up the rocker arms.
Now comes the hard part, keeping
the valve up. Some guys are using compressed air and I guess that
is the most convenient way. I did it somewhat different. Get some
flexible rope like this:
Put rope into combustion chamber
through the spark plug hole:
Put as much rope into the
combustion chamber as you can. I used some sort of plastic guide
to make this easier:
I don't have to tell you to keep
one side of the rope out. If you are surprised and wondering why,
ask yourself if you are up to do the job:
Now turn engine clockwise by
hand until both lobes are facing up and you feel resistance. If
you don't feel resistance and can turn the engine fully, you
didn't put enough rope into the combustion chamber, start all
Check carefully if the valve
doesn't travel. Sometimes it can drop a bit before it pushes
against the rope. That can make the reinstalling process a bit
difficult. Notice I used another Midlock bracket for the next
procedure (comes with the tool):
Depress upper spring retainer until you have enough clearance to remove the valve collets:
A magnetic pick up device proved
Carefully loosen the tension of
Now you can remove the upper
spring retainer and inner/outer spring:
If you would like to add any comments, remarks and/or corrections to this procedure, feel free to email Mike Oswald and we'll put it on our site. Share your experiencies with us so others may benefit from it.